Category Archive Quality Management

ByKager-Hightemp

Aremco-Bond™ 2315 – Thermally Conductive Potting Compound for High-Temperature Electronics up to 185 °C

As electronic systems become more compact and powerful, effective thermal management is becoming increasingly important. Conventional potting compounds often fail under continuous high-temperature exposure. Aremco-Bond™ 2315 has been specifically developed for demanding industrial applications requiring excellent heat dissipation, electrical insulation and long-term reliability.

Aremco-Bond™ 2315 is a low-viscosity, thermally conductive epoxy potting compound designed for encapsulating electrical and electronic assemblies operating at temperatures up to 185 °C. It combines excellent thermal conductivity, high chemical resistance and outstanding electrical insulation in one advanced material.

Key Benefits

  • Continuous operating temperatures up to 185 °C
  • Thermally conductive epoxy system
  • Excellent electrical insulation
  • Low viscosity for complete encapsulation
  • Low curing shrinkage
  • Outstanding chemical resistance
  • High mechanical strength
  • Long-term thermal stability
  • Reliable protection of sensitive electronic assemblies

Typical Applications

Aremco-Bond™ 2315 is ideal for:

  • Power electronics
  • Transformers
  • Sensors
  • Relays
  • Power supplies
  • Semiconductors
  • Hybrid circuits
  • Electrical feedthroughs
  • Industrial automation
  • Aerospace electronics
  • Automotive electronics
  • Medical equipment
  • High-temperature electrical systems

Protecting Electronics in Harsh Environments

The material protects sensitive components against:

  • Moisture
  • Dust
  • Chemicals
  • Corrosion
  • Mechanical vibration
  • Thermal cycling

At the same time, its thermal conductivity improves heat dissipation, extending component lifetime and increasing overall system reliability.

KAGER – Your Partner for High-Temperature Adhesives and Potting Materials

KAGER supplies advanced high-temperature materials for demanding industrial applications worldwide. Our specialists help customers select the most suitable adhesive, potting compound and thermal management solution for every application.

Learn more about Thermally Conductive Potting Compound

ByKager-Hightemp

KAGER COLDER – Ultra-Cold Air Generator down to -55 °C

Energy-efficient process cooling without electricity, refrigerants or moving parts

High temperatures generated during industrial manufacturing processes often reduce tool life, affect machining quality and damage temperature-sensitive components.

The KAGER COLDER Ultra-Cold Air Generator provides an efficient and reliable solution by converting standard compressed air into ultra-cold air down to -55 °C, without electricity, refrigerants or moving mechanical parts.

The system is based on the proven Joule-Thomson effect, where compressed air cools dramatically during controlled expansion.

The result is an instantly available, maintenance-free and highly efficient spot cooling solution for demanding industrial applications.


How it works

The KAGER COLDER requires only a compressed air supply.

At approximately 7 bar compressed air pressure and an inlet temperature of around 20 °C, the 190-75 SV model generates cold air down to -55 °C.

No electrical power, refrigerants or additional gases are required, making it an environmentally friendly and highly reliable cooling system.


Key Benefits

  • Ultra-cold air down to -55 °C
  • Operates using compressed air only
  • No electrical power required
  • No refrigerants
  • No moving parts
  • Virtually maintenance-free
  • Immediate cooling effect
  • Precise spot cooling
  • Clean, dry and oil-free cold air
  • Easy integration into existing production systems

Typical Industrial Applications

Metal Machining

The KAGER COLDER efficiently removes heat directly from the cutting zone, increasing machining performance while extending tool life.

Ideal for machining:

  • Titanium
  • Stainless steel
  • Inconel
  • High-strength alloys
  • Magnesium
  • Aluminum

Welding and Soldering

Localized cooling protects adjacent components from overheating while minimizing thermal distortion and residual stress.


Plastics and Glass Processing

Cold air accelerates cooling cycles, improves dimensional stability and reduces production cycle times.


Electronics Manufacturing

Non-contact cooling protects sensitive electronic components during assembly, testing and manufacturing.

Typical applications include:

  • Printed circuit boards (PCBs)
  • Semiconductors
  • Sensors
  • Power electronics
  • Electronic control units

Additional Applications

  • Tool cooling
  • Mold cooling
  • Dry machining
  • Milling
  • Turning
  • Grinding
  • Drilling
  • Laser processing
  • Test laboratories
  • Automation systems

Increase Productivity with Smart Cold Air Technology

By removing heat exactly where it is generated, the KAGER COLDER improves machining quality, extends tool life and increases production efficiency.

Typical benefits include:

  • Lower tooling costs
  • Higher cutting speeds
  • Improved surface finish
  • Reduced downtime
  • Increased process reliability
  • Higher overall productivity

Why Choose KAGER COLDER?

The KAGER COLDER combines proven engineering with exceptional reliability. Without electrical components, refrigerants or moving parts, it delivers an environmentally friendly, maintenance-free and highly efficient cooling solution for modern industrial manufacturing.

It is the ideal choice for companies seeking a cost-effective alternative to conventional cooling systems while improving productivity and process stability.

Learn more about Kager Colder

ByKager-Hightemp

MEDICARD by KAGER – Reliable Cold Chain Monitoring for Pharmaceutical Shipping

Reliable temperature monitoring for medicines, vaccines and temperature-sensitive pharmaceuticals

Maintaining an uninterrupted cold chain is essential when transporting medicines, vaccines and temperature-sensitive pharmaceutical products. Even minor temperature excursions may reduce product efficacy, compromise patient safety and lead to significant financial losses.

KAGER’s new MEDICARD provides a simple, cost-effective and reliable solution for monitoring transport temperatures throughout the entire shipping process. The indicator card permanently documents whether critical temperature limits have been exceeded or fallen below, helping pharmacies, pharmaceutical logistics providers, hospitals, laboratories and healthcare authorities maintain product quality and compliance.

Three irreversible temperature indicators on one compact card

The MEDICARD combines three proven temperature indicators.

Two WarmMark® indicators monitor exposure above +8 °C and +25 °C, providing a clear indication of heat exposure.

A FreezeSafe™ indicator permanently records whether temperatures have fallen below +2 °C, identifying potential freeze damage to temperature-sensitive pharmaceuticals.

All indicators provide irreversible colour changes, creating permanent evidence of cold chain integrity throughout transportation.

Ideal for pharmaceutical logistics

The MEDICARD is suitable for:

  • Pharmacies
  • Mail-order pharmacies
  • Pharmaceutical logistics
  • Pharmaceutical manufacturers
  • Hospitals
  • Clinical laboratories
  • Vaccine distribution
  • Healthcare authorities
  • Medical distributors
  • Cold chain logistics

With dimensions of only 120 × 120 mm, the card fits easily into virtually any shipping package. A dedicated contact field allows the sender to stamp or write company information, increasing shipment traceability and customer confidence.

Supporting pharmaceutical quality assurance

The MEDICARD helps companies:

  • verify cold chain compliance,
  • detect temperature excursions,
  • improve pharmaceutical quality assurance,
  • support documentation requirements,
  • reduce claims and product losses,
  • strengthen customer confidence,
  • improve pharmaceutical supply chain transparency.

As part of the continuously expanding KAGER Medical-Line, the MEDICARD provides an efficient solution for pharmaceutical temperature monitoring and cold chain documentation.

Learn more about MEDICARD

ByKager-Hightemp

Pressure Measurement Film for Precise Pressure Distribution Analysis

Visualizing Surface Pressure Quickly, Precisely and Cost-Effectively

Accurate pressure distribution measurement is essential in many industrial applications. Uneven surface pressure can lead to production defects, premature wear, leakage problems or reduced product quality.

Pressure measurement films from Kager Industrieprodukte GmbH provide a fast, precise and economical solution for visualizing pressure distribution across contact surfaces.

These highly sensitive pressure indicating films offer a cost-effective alternative to complex electronic pressure measurement systems and are ideal for industrial quality control, process optimization and laboratory applications.


How Pressure Measurement Films Work

Pressure indicating films visualize applied pressure through a color-changing reaction. The intensity of the color directly corresponds to the amount of pressure applied.

Single-Layer Pressure Film

In the single-layer version, color-filled microcapsules and a developer are integrated into one film layer. Under pressure, the capsules burst and create a visible color reaction.

The color intensity allows the applied surface pressure to be evaluated quickly and easily.

Two-Sheet Pressure Film

In the two-sheet version, the first layer contains microcapsules of different sizes. Under pressure, these capsules rupture and release a reactive liquid that interacts with the color-developing layer of the second sheet.

This creates a pressure-dependent red coloration that enables highly precise pressure analysis, especially in lower pressure ranges.


Evaluating the Pressure Measurement

The color intensity is evaluated using a calibrated color scale and pressure-density diagram.

Step 1: Temperature and Humidity Correction

Environmental conditions such as temperature and relative humidity are first considered to determine the correct pressure response curve.

Step 2: Determining Color Density

The developed coloration is compared with a standard color scale to determine the density value.

Step 3: Calculating the Pressure Value

Using the selected curve and density value, the actual pressure in MPa or N/mm² can be determined.

The resulting force can then be calculated by multiplying the pressure by the colored contact area.


Available Pressure Ranges

Our pressure measurement films cover a wide range of applications:

Film TypeMeasuring Range
Ultra Super Low Pressure0.2 – 0.6 N/mm²
Super Low Pressure0.5 – 2.5 N/mm²
Low Pressure2.5 – 10 N/mm²
Medium Pressure10 – 50 N/mm²
High Pressure50 – 130 N/mm²
Super High Pressure130 – 300 N/mm²

The films provide a high spatial resolution of up to 0.1 mm.


Advantages of Pressure Measurement Films

  • Fast and easy pressure visualization
  • Identification of pressure peaks
  • Cost-effective alternative to electronic sensors
  • No power supply required
  • High measurement resolution
  • Ideal for quality assurance and process optimization
  • Suitable for laboratories and industrial production

Typical Applications

Pressure measurement films are commonly used for:

  • Pressure distribution analysis
  • Roller alignment
  • Tool setup optimization
  • Surface contact inspection
  • Sealing pressure verification
  • Lamination processes
  • Battery and fuel cell production
  • Electronics and semiconductor manufacturing
  • Automotive and aerospace engineering

Cost-Effective Alternative for Industrial Pressure Measurement

Kager Industrieprodukte GmbH offers high-quality pressure measurement films as a reliable and economical alternative to established premium pressure indicating systems.

Our solutions combine precision, ease of use and excellent value for money.

Learn more about industrial pressure measurement

ByKager-Hightemp

KAGER-ColdSNAP+ Dual Temperature Recorder – Reliable Cold Chain Monitoring Without Electronics

Maintaining a consistent temperature is critical in sensitive supply chains such as pharmaceuticals, food, and logistics. The KAGER-ColdSNAP+ dual temperature recorder provides a simple, reliable, and tamper-proof solution to monitor temperature excursions.

🔍 Accurate monitoring of critical temperature ranges

ColdSNAP+ tracks two key temperature ranges simultaneously:

  • ❄️ Cooling: from -20 °C to +15 °C
  • 🔥 Heating: from +38 °C to +60 °C

This ensures full visibility of both low and high temperature risks in one device.

⚙️ Fully mechanical – no batteries required

Unlike electronic data loggers, ColdSNAP+ operates entirely mechanically:

✔ No batteries
✔ No electronics
✔ No calibration needed

The durable polystyrene housing protects the sensor during transport and storage.

🚨 Clear and irreversible indication

Patented technology ensures that temperature excursions are permanently visible:

  • 🔴 Bimetal sensor: turns red when temperatures drop below threshold
  • High-temperature label: turns black when limits are exceeded

➡️ Immediate visual proof – no interpretation required.

📦 Perfect for multiple industries

Ideal for:

  • Pharmaceutical logistics
  • Food supply chains
  • Cold storage monitoring
  • Quality assurance processes

📊 Technical highlights

  • Accuracy: ±2 °C or ±3%
  • Shelf life: 24 months
  • Size: 35 × 18 × 6 mm
  • Weight: 4.25 g
  • Self-adhesive & easy activation

💡 Key benefits

  • Permanent documentation of temperature breaches
  • Maintenance-free operation
  • Tamper-proof and irreversible
  • Cost-effective alternative to data loggers

Learn more about temperature monitoring withou data logger

ByKager-Hightemp

Maximum Grip Without Adhesives – The Smart Fixing Solution

When you need an extra hand during assembly or installation work, KAGER anti-slip films provide the perfect solution. This high-performance plastic material ensures that components stay securely in place—almost as if glued—while still allowing easy repositioning when needed.

Versatile Applications Across Industries

From workshops to industrial production lines, KAGER anti-slip films are designed to improve precision and safety. Even under lateral pressure or pushing forces, objects remain firmly fixed, making them ideal for demanding technical applications.

Typical applications include:

  • Assembly and precision engineering
  • Mechanical and plant engineering
  • Installation and workshop tasks
  • Logistics and packaging

Key Benefits at a Glance

  • Highly active, anti-slip surface material
  • Extremely high coefficient of friction
  • Noise-reducing and vibration-dampening properties
  • Resistant to chemicals such as acids and bases
  • Heat-resistant (softening point above 120°C)
  • Reusable and easy to clean

Durable and Sustainable Performance

KAGER anti-slip films are built for long-term use. After simple cleaning with water and soap, the material regains its full grip performance—making it a cost-effective and sustainable solution.

Conclusion

KAGER anti-slip films are the perfect choice for professionals who demand precision, safety, and efficiency. Whether in industrial environments or workshops, they act like an invisible helping hand—keeping everything exactly where it should be.

Learn more about KAGER anti-slip films

ByKager-Hightemp

Blood Bag Temperature Monitoring: The Hemo Temp II Indicator from KAGER

In medical technology, pharmaceutical logistics and hospital management, reliable temperature monitoring of blood bags is essential to ensure the safety and usability of blood products.

Even minor deviations from the required storage temperature can compromise the quality of blood components.

With the Hemo Temp II indicator, KAGER provides a simple and reliable solution for thermal validation of blood bags during transport and storage.

Reliable temperature indicator for blood transport

The self-adhesive Hemo Temp II measuring strip, part of the KAGER Medical Line (KML), allows quick visual monitoring of the core temperature of blood bags.

The four-level temperature scale clearly indicates whether the temperature remains within the safe range:

  • 1–3 °C
  • 4–6 °C
  • 7–9 °C

This makes it easy to verify whether the critical temperature threshold of 10 °C has been exceeded during storage or transport.

The indicator is applied directly to the blood bag before shipment and monitors the temperature during the entire logistics process.

Clover symbol signals temperature threshold breach

To activate the indicator, KAGER provides a compact incubator device capable of heating up to twelve labels simultaneously to 42 °C within 60 seconds.

This process activates a thermochromic liquid crystal inside the indicator and reveals a blue clover symbol on the display scale.

This symbol confirms that the indicator is ready for use.

A key feature:

  • The temperature display is reversible
  • The clover symbol is irreversible

If the clover remains blue, the temperature limit has not been exceeded.

If the symbol turns grey or disappears, the blood bag temperature has exceeded 10 °C, meaning the blood product must be discarded for safety reasons.

Supporting quality assurance in blood logistics

The Hemo Temp II temperature indicator helps organizations involved in:

  • blood donation services
  • blood processing centers
  • hospitals
  • pharmaceutical logistics

to maintain blood product quality assurance and ensure cold chain validation.

When unused blood bags are returned, the indicator provides immediate verification that the cold chain has remained intact.

KAGER Medical Line: solutions for temperature monitoring

The KAGER Medical Line (KML) includes a wide range of products for:

  • temperature monitoring
  • threshold indicators
  • pharmaceutical logistics
  • supply chain control
  • packaging validation

All solutions are presented in the latest KML catalogue, a 50-page product overview available as a free PDF download from the KAGER website.

Learn more about Blood Bag Temperature Monitoring

ByKager-Hightemp

Product- and process-related thermal indicators by KAGER

Self-adhesive temperature indicators for reliable monitoring and documentation

Reliable temperature monitoring is a key factor in industrial quality assurance and process safety. KAGER offers a comprehensive range of self-adhesive temperature indicator strips and films with irreversible visual display – enabling clear, tamper-proof monitoring without electronics.

Two product groups are currently in particularly high demand: Tempstrip and Thermoscale. While both serve temperature monitoring purposes, they differ significantly in functionality and application focus.


🔹 Tempstrip – precise temperature monitoring at defined points

Tempstrip indicators cover a temperature range from 29 °C to 260 °C and are available as flexible strips or measurement dots. Typical applications include:

  • Manufacturing and assembly
  • Quality control and testing
  • Product development
  • Logistics and transport monitoring

They are available with 5-, 6-, 8- or 10-level scales and provide an irreversible color change, ensuring permanent documentation of exceeded temperature thresholds.

Key benefits:

  • Accuracy up to 100 °C: ±1 °C, above ±1 %
  • Easy handling, no power supply required
  • Tamper-proof visual documentation
  • Custom designs available on request
  • Supplied as strips, dots, or roll goods

🔹 Thermoscale – visualizing temperature distribution across surfaces

Thermoscale multilayer films are designed for process-related temperature profiling in a range from 150 °C to 210 °C. They are ideal for applications such as:

  • Process and simulation chambers
  • Drying ovens and machine housings
  • Pressure rollers and functional surfaces
  • Lamination, photovoltaic and bonding processes

🔬 How it works: Microcapsule color technology

Thermoscale films contain a microcapsule layer that reacts to heat by creating a permanent color gradient, ranging from light blue to deep red. Color intensity reflects both temperature level and exposure time.

Advantages:

  • Clear visualization of heat distribution
  • No measuring devices or complex setups required
  • Extremely thin – suitable for curved surfaces
  • Available as 5 m rolls or single sheets (270 × 200 mm)

🔹 One portfolio – extreme temperature coverage

Tempstrip and Thermoscale are part of KAGER’s extensive range of reversible and irreversible temperature indicators, including additional strips, films, temperature paints and specialty crayons.

➡️ In total, KAGER solutions cover temperatures from –17 °C up to +1,270 °C.

Learn more about temperature measuring

ByKager-Hightemp

Conductive and Form-Fit Connections Without Soldering

Conductive adhesives and thermal interface materials from KAGER for advanced electronics assembly

In modern electronics and microelectronics manufacturing, bonding is increasingly replacing soldering. Especially for temperature-sensitive components, electrically conductive adhesives offer clear advantages: low curing temperatures, mechanical flexibility, and long-term reliability under vibration and thermal stress.

Advantages of conductive adhesives

Conductive bonding enables electrical, thermal, and mechanical connections without exposing components to high soldering temperatures. Typical benefits include:

  • protection of sensitive substrates
  • suitability for microelectronics and sensors
  • excellent performance in high-temperature environments
  • vibration-resistant connections

High-temperature conductive adhesive Pyro-Duct 597 A

The silver-filled Pyro-Duct 597 A is a high-performance conductive adhesive featuring:

  • electrical resistance: 0.0002 Ω/cm
  • operating range: –55 °C to +927 °C
  • single-component system without organic resins or solvents
  • two-stage curing process

It is widely used for wire and wafer bonding in extreme thermal applications. The matching conductive coating Pyro-Duct 597 C is also available.

Cost-efficient conductivity with nickel: Pyro-Duct 598 A/C

The Pyro-Duct 598 A/C epoxy adhesive uses nickel flakes instead of precious metals, delivering excellent electro-thermal performance at lower cost:

  • temperature resistance up to 538 °C
  • thermal conductivity: 2.6 W/m·K
  • volume resistivity: < 0.005 Ω/cm

Applications include solar cell assemblies, high-temperature sensors, and electronic circuits.

Thermal grease for optimized heat dissipation

Efficient thermal management is essential in electronic assemblies. The Heat-Away 641 thermal compound offers:

  • high thermal and electrical conductivity
  • temperature range: –51 °C to +290 °C
  • easy application by brush

Expert consultation included

KAGER provides free technical consultation to support customers in selecting and applying conductive adhesives and thermal interface materials.

Learn more about Conductive and Form-Fit Connections Without Soldering

ByKager-Hightemp

Merry Christmas and a Successful New Year!

As the year draws to a close, we would like to take this opportunity to say thank you to our customers, partners and colleagues for the trust and cooperation throughout the year.

As a specialized trading and consulting company with strong expertise in temperature-related applications, we support you in mastering challenges involving high, low and extreme temperatures. Whether it’s high-temperature seals, insulation materials or technical specialty products, our goal is to deliver not only reliable products, but also expert advice and tailored solutions.

We look forward to continuing our partnership in the coming year – with technical competence, personal service and a strong commitment to quality and safety.

🎄 We wish you and your loved ones a Merry Christmas, relaxing holidays and a successful start to the New Year.

Warm regards,
Your Kager Team

Learn more about us https://www.kager.de/en/